Construction
Materials Handling
Environmental
Mining
Oil and Gas
Concrete Pumping
The hydraulic cylinder of Hubei Jiaheng Technology Co., Ltd. plays the core power task of high-pressure conveying in concrete pumping equipment, and its performance directly determines the pumping efficiency, system stability, and equipment life. The following are specific application scenarios and Jiaheng's technological breakthroughs:
Application of Core Hydraulic Cylinder in Concrete Pumping Equipment
1. Main pumping cylinder
Function: Drive the reciprocating motion of the conveying cylinder piston to push concrete through the pipeline.
Technical challenges:
High frequency commutation shock;
The peak instantaneous pressure when the concrete piston is reversed is ≥ 45MPa.
Double buffer stepped piston;
Ultrasonic flame spraying WC-10Co4Cr coating on the surface of the piston rod.
2. Swing Hydraulic cylinder of S-pipe valve
Function: Drive the S tube to quickly switch between the conveying cylinders, achieving continuous pumping.
Key requirements:
Accurate positioning;
Resistance to concrete slurry invasion.
Integrated position sensor;
Guide sleeve triple seal: dust scraper ring+seal+anti fouling lip.
3. Arm control cylinder
Function: Multi section boom telescopic, pitching and turning.
Hydraulic cylinder type: multi-stage telescopic cylinder.
Synchronous control technology;
Intermediate frequency quenching and hard chrome plating on piston rod.
4. Mixing system Hydraulic cylinder
Function: Drive the hopper mixing blades to prevent concrete segregation or blockage.
Characteristics of working conditions:
Long term exposure to mortar wear and tear;
Need to overcome the impact of aggregate jamming.
Rolling and strengthening of the inner wall of the cylinder;
The large shaft diameter ratio of the piston rod increases its bending resistance by 40%.
Advantages and characteristics of Jiaheng Hydraulic cylinder
1. Design lifespan of 500000 cycles, equipment overhaul cycle extended by 150%
2. When the volumetric efficiency is ≥ 98%, the pumping volume is increased by 5-8%
3. The reversal time of S tube is 0.15s, and the blockage rate is reduced by 40%
4. The peak pressure resistance is 55MPa, which is suitable for pumping C100 high-grade concrete
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