Customized Solutions

Jiaheng's "Hydraulic cylinders" Full Scene Customization Solution

Customized service scope

1.Structural customization

Cylinder diameter/stroke adjustment, installation method (earrings/flanges/hinge shafts, etc.), multi-stage oil cylinder design, explosion-proof structure optimization


2.Material customization

Corrosion resistant coatings (such as hard chromium and nickel phosphorus alloys), lightweight solutions for high-strength steel, and deep-sea compression resistant materials


3.Function customization

Adaptability to extreme temperatures (-50 ℃~200 ℃), optimization of high-frequency reciprocating motion, and development of low friction sealing system


4.Intelligent Module

Integrated pressure/displacement sensors, IoT data interface, fault self diagnosis system

Customized service scope

Customized production capability


            

            
  • Hardware guarantee

    Hardware guarantee

    6 intelligent oil cylinder dedicated lines, supporting full specification coverage of cylinder diameters ranging from 40mm to 800mm

    Industry leading honing machine (accuracy ± 0.01mm), laser cladding equipment (wear-resistant layer life increased by 3 times)

    1000 ton dynamic testing platform, simulating high-frequency impact and overload conditions to verify reliability

    The physical and chemical analysis laboratory supports comprehensive testing from raw material composition analysis (carbon and sulfur element detection), mechanical property testing (tensile/yield strength) to finished product form and position tolerances (coaxiality/straightness). The laboratory strictly adheres to international standards such as ISO and ASTM, achieving micrometer level precision control and million level data traceability, providing scientific verification for the core performance of hydraulic cylinders such as high pressure resistance and fatigue resistance, ensuring a closed-loop quality system for the entire life cycle of products from research and development to mass production.

  • Process advantages

    Process advantages

    Modular design: 70% standard component library + 30% flexible configuration, 40% shorter development cycle

    Flexible production: support 1 piece minimum order, complete prototype trial production within 72 hours

    Quality control system: full process digital traceability (raw material batch → finished product performance data), defect rate ≤ 0.2%

  • Delivery time

    Delivery time

    Conventional customization: 15-25 days (including solution confirmation + production)

    Urgent order: 7-day expedited channel (50% deposit required in advance)

Typical customization case

Summary of Core Advantages

01

Technical accumulation

With 20 years of knowledge in the hydraulic field, it can quickly match complex working condition parameters

02

Production flexibility

compatible with "small batch experimental customization" and "mass production of tens of thousands of pieces"

03

Full process closed-loop

from drawing design to material selection, performance verification, and batch delivery, with independent control throughout the entire process

Value proposition

"Non standard is standard" - using a standardized quality control system to ensure the reliability of customized products, making special needs no longer "niche"

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