Jiaheng's "Hydraulic cylinders" Full Scene Customization Solution
Customized service scope
1.Structural customization
Cylinder diameter/stroke adjustment, installation method (earrings/flanges/hinge shafts, etc.), multi-stage oil cylinder design, explosion-proof structure optimization
2.Material customization
Corrosion resistant coatings (such as hard chromium and nickel phosphorus alloys), lightweight solutions for high-strength steel, and deep-sea compression resistant materials
3.Function customization
Adaptability to extreme temperatures (-50 ℃~200 ℃), optimization of high-frequency reciprocating motion, and development of low friction sealing system
4.Intelligent Module
Integrated pressure/displacement sensors, IoT data interface, fault self diagnosis system
Customized production capability
Hardware guarantee
6 intelligent oil cylinder dedicated lines, supporting full specification coverage of cylinder diameters ranging from 40mm to 800mm
Industry leading honing machine (accuracy ± 0.01mm), laser cladding equipment (wear-resistant layer life increased by 3 times)
1000 ton dynamic testing platform, simulating high-frequency impact and overload conditions to verify reliability
The physical and chemical analysis laboratory supports comprehensive testing from raw material composition analysis (carbon and sulfur element detection), mechanical property testing (tensile/yield strength) to finished product form and position tolerances (coaxiality/straightness). The laboratory strictly adheres to international standards such as ISO and ASTM, achieving micrometer level precision control and million level data traceability, providing scientific verification for the core performance of hydraulic cylinders such as high pressure resistance and fatigue resistance, ensuring a closed-loop quality system for the entire life cycle of products from research and development to mass production.
Process advantages
Modular design: 70% standard component library + 30% flexible configuration, 40% shorter development cycle
Flexible production: support 1 piece minimum order, complete prototype trial production within 72 hours
Quality control system: full process digital traceability (raw material batch → finished product performance data), defect rate ≤ 0.2%
Delivery time
Conventional customization: 15-25 days (including solution confirmation + production)
Urgent order: 7-day expedited channel (50% deposit required in advance)
Typical customization case
Summary of Core Advantages
Technical accumulation
With 20 years of knowledge in the hydraulic field, it can quickly match complex working condition parameters
Production flexibility
compatible with "small batch experimental customization" and "mass production of tens of thousands of pieces"
Full process closed-loop
from drawing design to material selection, performance verification, and batch delivery, with independent control throughout the entire process
Value proposition
"Non standard is standard" - using a standardized quality control system to ensure the reliability of customized products, making special needs no longer "niche"